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bbfa235
(Get the code!)
The problem is when the footprint outside of the board is inside the "sheet" or outside the sheet. It's not related to the outline completeness.
Please see these 2 files attached that might explain my point better, one shows everything correct in the 3D view and the other (when I move the footprint to the outside of the sheet) fails to show the cutouts in the board. There is nothing different on the outlines, just the position of a footprint.
The reason I reported this is because while laying out the board I have a lot of components outside of the main outline of the board and outside the sheet, so it took me a while to figure out why I was having this problem in the 3D view. I thought I was doing something wrong with the outlines.